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Laboratory Ozone Generator

Laboratory Ozone Generator (Oxygen Plant)

A Laboratory Ozone Generator is a precision ozone production device engineered for scientific, research, and industrial laboratory environments. These units generate ozone (O₃)—a potent oxidizing molecule—using corona discharge technology from an oxygen feed source, with controlled output suitable for small-scale experiments, pilot tests, analytical procedures, and advanced sanitation tasks. Laboratory ozone generators are used for applications such as air and water purification in research settings, sterilization of lab tools and enclosures, analytical chemistry tasks (like ozonolysis), and microbial control studies where controlled ozone dosing is essential. Eltech’s laboratory ozone generators are compact, air-cooled units with adjustable ozone output and built-in indicators designed for precise, convenient laboratory use

Core Technology & Data

Ozone Generation Mechanism

Laboratory ozone generators typically use corona discharge technology, where high-voltage electrical energy splits oxygen molecules (O₂) into individual atoms that recombine to form ozone (O₃). The feed gas is usually oxygen from an oxygen concentrator or cylinder, which enables a stable and higher-purity ozone output compared to ambient air feed. Ozone generation modules are configured with ceramic-dielectric cells to ensure consistent, reliable production.

Lab-Oriented Design & Control

These devices are designed to operate under laboratory conditions with features like:

  • • Adjustable ozone output control.
  • • Air-cooled corona discharge cells.
  • • Oxygen flow regulation
  • • Function indicators and LED status lights

Such controls allow scientists and technicians to dial ozone production up or down depending on experimental requirements, ensuring precise dosing for sensitive tasks without over-exposure.

Typical Specifications

As seen in commercial lab units, outputs often range (example models from third-party sources) from ~10 g/hr up to 45 g/hr ozone with oxygen feed options and external control interfaces, demonstrating the capability range suited for laboratory research and pilot studies.

Benefits & Performance Highlights

  1. 1. Precision Ozone Output
    Laboratory ozone generators provide controlled ozone dosing, critical for reproducible scientific experiments, analytical chemistry, and microbial studies where exact oxidant levels matter.
  2. 2. Versatile Research & Experimental Use
    Ozone in laboratories is used for:
    • • Air and water purification experiments
    • • Advanced oxidation process research
    • • Ozonolysis reactions for organic compound studies
    • • Sterilization of glassware, enclosures, and instruments
    • • Material surface modification and polymer research
    Ozone’s broad oxidative action supports scientific work across chemistry, environmental engineering, biotechnology, and more.
  3. 3. Safe, Chemical-Free Sterilization
    Ozone effectively inactivates microbes without leaving harmful chemical residues, supporting laboratory sanitation of surfaces and water loops under proper ventilation and safety protocols.
  4. 4. Compact & Lab-Friendly Form Factor
    These generators are compact, air-cooled, and easy to install on lab benches or inside fume hoods, enabling integration into existing lab workflows without significant space requirements.
  5. 5. Adjustable & Controlled Operation
    Output control features and oxygen feed regulation allow researchers to fine-tune ozone production, making these units suitable for varied lab applications and pilot testing before scaling up processes.
  6. 6. Supports Analytical Chemistry Applications

    Ozone is a key reagent in ozonolysis—a reaction disassembling unsaturated bonds in organic molecules—and such reactions are widely used in structural analysis or synthesis of intermediates, making lab generators valuable tools in synthetic chemistry research.

⚠️ Safety Note: Ozone is a strong oxidant and can be harmful at elevated concentrations. Laboratory ozone treatment must be conducted in well-ventilated areas or fume hoods, with appropriate ozone sensors and protective equipment to ensure exposure remains below health and safety thresholds (e.g., OSHA-recommended limits ~0.1 ppm over 8 hrs).

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Precision Ozone Generation for Research & Development

The R-Series Ozone Generator is a laboratory-grade, precision ozone generation system specifically designed for Research & Development, pilot studies, and process validation applications. It provides high control accuracy, repeatability, and flexibility, enabling researchers and engineers to study ozone behavior, optimize dosing parameters, and validate process performance before scaling up to industrial systems.

Benefits :

  • R&D-Optimized Design
    Developed for experimentation, testing, and process optimization rather than continuous mass production.

  • Wide Output Control Range
    Fine control of ozone output allows precise adjustment for trials, comparisons, and sensitivity studies.

  • Highly Repeatable Performance
    Ensures consistent results across repeated experiments and long-duration test cycles.

  • Ideal for Pilot & Bench-Scale Studies
    Suitable for lab reactors, test loops, and experimental setups.

  • Stable Corona Discharge Technology
    Ensures clean and predictable ozone generation with low electrical noise.

  • Easy Integration with Test Equipment
    Compatible with ozone analyzers, reactors, flow controllers, PLCs, and data logging systems.

Applications :

The R-Series Ozone Generator is ideal for:

  • Research Laboratories

  • Process Development & Validation

  • Pilot Plant Trials

  • Water & Wastewater R&D

  • Textile Process Optimization

  • Pharmaceutical Process Research

  • Advanced Oxidation Process (AOP) Studies

  • Material Compatibility & Degradation Testing

  • Ozone Dosing & Reaction Kinetics Analysis

Technical Highlights

  • Ozone Output Range: Low to medium capacity (customizable as per requirement)

  • Feed Gas: Oxygen

  • Cooling: Air / Water Cooled (model dependent)

  • Control: Manual, Analog (0-10V / 4-20mA), PLC compatible

  • Configuration: Bench-top / Panel-mounted / Skid-based (customizable)

  • Interfaces: Provision for sensors, analyzers, and data acquisition systems

Advantages for R&D Teams

  • Precise and stable ozone control

  • Flexible configuration for evolving experiments

  • Scalable results for industrial system design

  • Supports parameter mapping and validation

  • Ideal bridge between lab testing and production deployment

Why Choose Eltech R-Series?

The Eltech R-Series empowers researchers to experiment confidently, generate repeatable data, and translate lab results into reliable industrial ozone systems. Designed by engineers experienced in both R&D and large-scale ozone applications, the R-Series ensures that innovation moves smoothly from concept to commercialization.

5 gm/hr Ozonator

Dimensions :

Length Width Height Weight
359mm 200mm 545mm 10 Kg

Specifications :

Model No. el-oz-O-5gm/hr
Ozone OutPut 5 gm/hr
Oxygen Flow Rate 3 LPM
Ozone Generation Principle On Corona discharge principle
Input Supply 230V AC, 50 Hz, 1 phase, + 5% supply with earthing
Power Consumption 100 Watt
O/P Frequency 5 - 10 Khz
High Voltage O/P 3600V PP Volt
MOC Wetted parts is in ozone compatible material and outer panel is in mild steel with power coated
O2 Inlet/ O3 Gas O/L SS 316, 6 mm Nozzel
Cooling Water Inlet / O/L PU Connector
8 x 6 mm Nozzel
HT Transformer Air Cooled
Way of Cooling Water Cooling for internal and external electrode
Ambient Tempreature Optimum performance at ambient temperature not exceeding 32°C
Ozone Concentration 70-120 mg/l
Indication Mains on LED/OZONE ON LED

10 gm/hr Ozonator

Dimensions :

Length Width Height Weight
511mm 412mm 735mm 15 Kg

Specifications :

Model No. el-oz-O-10gm/hr
Ozone OutPut 10 gm/hr
Oxygen Flow Rate 4 LPM
Ozone Generation Principle On Corona discharge principle
Input Supply 230V AC, 50 Hz, 1 phase, + 5% supply with earthing
Power Consumption 150 Watt
O/P Frequency 5 - 10 Khz
High Voltage O/P 3600V PP Volt
MOC Wetted parts is in ozone compatible material and outer panel is in mild steel with power coated
O2 Inlet/ O3 Gas O/L SS 316, 6 mm Nozzel
Cooling Water Inlet / O/L PU Connector
8 x 6 mm Nozzel
HT Transformer Air Cooled
Way of Cooling Air Cooling for internal and external electrode
Ambient Tempreature Optimum performance at ambient temperature not exceeding 32°C
Ozone Concentration 70-120 mg/l
Indication Mains on LED/OZONE ON/OZONE CURRENT

25 gm/hr Ozonator

Dimensions :

Length Width Height Weight
400mm 360mm 630mm 25 Kg

Specifications :

Model No. el-oz-O-25gm/hr
Ozone OutPut 25 gm/hr
Oxygen Flow Rate 5 LPM
Oxygen Pressure 7 PSI
Ozone Generation Principle On Corona discharge principle
Input Supply 230V AC, 50 Hz, 1 phase, + 5% supply with earthing
Power Consumption 300 Watt
O/P Frequency 5 - 10 Khz
High Voltage O/P 3600V PP Volt
MOC Wetted parts is in ozone compatible material and outer panel is in mild steel with power coated
O2 Inlet/ O3 Gas O/L SS 316, 6 mm Nozzel
Cooling Water Inlet / O/L PU Connector
8 x 6 mm Nozzel
Ozone O/P Control 20 - 100 %
HT Transformer Air Cooled
Way of Cooling Water Cooling for internal and external electrode
Cooling Water Flow 4 Litre/min
Dew Point - 45°C
Ambient Tempreature Optimum performance at ambient temperature not exceeding 32°C
Ozone Concentration 70-120 mg/l
Indication Mains on LED/OZONE ON/OZONE CURRENT

50 gm/hr Ozonator

Dimensions :

Length Width Height Weight
500mm 355mm 990mm 45 Kg

Specifications :

Model No. el-oz-O-50gm/hr
Ozone OutPut 50 gm/hr
Oxygen Flow Rate 8 LPM
Oxygen Pressure 15 PSI
Ozone Generation Principle On Corona discharge principle
Input Supply 230V AC, 50 Hz, 1 phase, + 5% supply with earthing
Power Consumption 900 Watt
O/P Frequency 5 - 10 Khz
High Voltage O/P 3600V PP Volt
MOC Wetted parts is in ozone compatible material and outer panel is in mild steel with power coated
O2 Inlet/ O3 Gas O/L SS 316, 6 mm Nozzel
Cooling Water Inlet / O/L PU Connector
8 x 6 mm Nozzel
Ozone O/P Control 20 - 100 %
HT Transformer Air Cooled
Way of Cooling Water Cooling for internal and external electrode
Dew Point - 45°C
Ambient Tempreature Optimum performance at ambient temperature not exceeding 32°C
Ozone Concentration 70-120 mg/l
Indication Mains on LED/OZONE ON/OZONE CURRENT